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Tetrahydrofuran Poisoning - Adverse Health Effects and Protective Measures

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Inhaling tetrahydrofuran can cause coughing and shortness of breath by irritating the nose and lungs. It can also cause uneasiness and nausea.

Medically reviewed byDr. Arpit Varshney

Published At July 21, 2023
Reviewed AtJuly 21, 2023

Introduction

Tetrahydrofuran is an odorless liquid with a color similar to that of ether. It serves as a solvent for natural and artificial resins, a monomer, and a chemical intermediary. Oxolane, often known as tetrahydrofuran (THF), is an organic substance. The substance falls under the heterocyclic compound category, more precisely, cyclic ether. It is an organic liquid that is colorless, water-miscible, and low viscosity. Its main application is as a precursor to polymers. THF is a multipurpose solvent since it is polar and has a large liquid range. The annual production of tetrahydrofuran is about 200,000 tonnes. Furan can also be catalytically hydrogenated to create THF. Although this technique is not frequently used, it converts certain sugars to THF via acid-catalyzed digestion to furfural and decarbonylation to furan. THF can therefore be produced using renewable resources.

When water miscibility is not a concern, THF is a common solvent in the lab. It is a well-liked solvent for organometallic compounds, including organolithium and Grignard reagents and hydroboration processes. As a result, THF takes the place of diethyl ether in many reactions where strong coordination is desired. For delicate processes, such as those involving organometallic compounds, commercial THF must have significant water removed from it. Although molecular sieves are preferable, THF is often dried by distillation from a harsh desiccant.

What Are the Adverse Health Effects of Tetrahydrofuran Poisoning?

Tetrahydrofuran has the following adverse health effects:

Acute Adverse Health Effect: With exposure to tetrahydrofuran, the following acute (short-term) health consequences could happen:

  • Contact can cause serious skin, eye burns, and significant eye damage.

  • Tetrahydrofuran can irritate the nose and throat, leading to coughing and wheezing when inhaled.

  • Tetrahydrofuran can make one feel queasy, nauseous, and giddy.

  • Unconsciousness and death may result from extremely high exposure.

Chronic Adverse Health Effect: With exposure to tetrahydrofuran, the following chronic (long-term) health impacts may manifest and may persist for months or years:

Cancer Hazard: The association between tetrahydrofuran and animal cancer is not well established. However, it might result in liver and kidney cancer. According to many scientists, there is no safe degree of exposure to a carcinogen.

Reproductive Hazard: Tetrahydrofuran is a teratogen in animals, but the data is weak. Therefore, it should be considered a potential human teratogen until more study is done.

Other Long-Term Effects:

  • Dryness, cracking, and rashes can result from repeated skin contact.

  • Tetrahydrofuran can cause pulmonary irritation. With repeated exposure, bronchitis with cough, phlegm, and shortness of breath may occur.

  • Tetrahydrofuran might harm the kidneys and liver.

What Are the Workplace Controls to Be Followed While Working With Tetrahydrofuran?

Engineering controls are the most efficient method of lowering exposure unless a less toxic chemical can replace a hazardous compound. Operations should be contained at the location of a chemical release, and local exhaust ventilation should be available. Operation isolation can also lower exposure. Although less effective than the controls, wearing protective gear or respirators is occasionally necessary. Consider the following factors when assessing the controls at the workplace:

  • The substance's level of danger.

  • The proportion of the chemical released at work.

  • Whether potentially dangerous skin or eye contact could happen.

  • Special safeguards should be placed when multiple skin, eye, or respiratory exposures are probable or when dangerous compounds are used.

Hazardous exposures can be decreased with the use of good work practices. Therefore, the following working procedures are advised:

  • Tetrahydrofuran-contaminated clothing should be changed as soon as possible by the worker.

  • Work garments exposed to tetrahydrofuran should be washed by people aware of the risks.

  • Eye wash stations should be nearby where people can use them in emergencies.

  • Emergency shower facilities should be offered if skin exposure occurs.

  • Immediate wash or shower to eliminate the chemical from the skin after contacting tetrahydrofuran is recommended.

  • All body parts that may have come in contact with tetrahydrofuran must be washed after the shift, whether or not the worker knows it happened.

  • In areas where tetrahydrofuran is handled, processed, or stored, eating, smoking, and drinking must be avoided because the substance can be ingested. Before eating, drinking, smoking, or using the bathroom, hands must be washed thoroughly.

What Are Some of the Protective Measures to Be Taken While Working With Tetrahydrofuran?

Personal protective equipment is less effective than control practices. Nonetheless, some tasks could require personal protective equipment. The following recommendations are simply suggestions and might not be appropriate in all circumstances:

Clothing:

  • Protective clothing must be used when handling tetrahydrofuran. Gloves and clothing that can withstand solvents are recommended.

  • Manufacturers and providers of safety equipment can advise on the glove and apparel materials that are the most protective requirements for the business.

  • Safety equipment manufacturers advise using polyvinyl alcohol and butyl neoprene rubber as protective materials.

  • All safety gear, including suits, gloves, shoes, and helmets, should be presentable, clean, and placed daily before work.

Eye Protection:

  • When working with liquids, indirect-vent-resistant goggles must be used.

  • While working with caustic, extremely irritating, or hazardous compounds, face protection, and goggles must be used.

  • Using contact lenses when handling this chemical is not advised.

Respiratory Protection:

  • Respirators should never be used improperly.

  • Such equipment could be employed only if the employer has a written program considering industrial conditions, worker training requirements, respirator fit testing, and medical examinations.

  • When exposure above 50 ppm is possible, a respirator must be worn with an organic vapor cartridge. Full-facepiece-powered air purifying respirators provide more protection.

  • Leave the area immediately if, while wearing a filter or cartridge respirator, the worker smell, taste, or otherwise detect tetrahydrofuran. If wearing particulate filters causes abnormal breathing difficulty, or if wearing a full facepiece causes eye discomfort. Make sure that the face-to-respirator seal is still effective. The filter or cartridge must be replaced when necessary. The worker could require a new respirator if the seal is ineffective.

  • Remember to take into account any potential exposures at work. To defend against various chemical forms (such as vapor and mist) or a combination of chemicals, the worker could need a combination of filters, prefilters, or cartridges.

  • A supplied-air respirator with a full facepiece is required when there is a high exposure risk, and it must be ensured that it is set to pressure demand or another positive pressure mode. It must be used in conjunction with an additional self-contained breathing apparatus running in a pressure-demand or other positive-pressure mode for extra protection.

  • Exposure to 2,000 ppm is instantly harmful to life and health. Self-contained breathing equipment with a full facepiece and a pressure-demand or other positive-pressure mode supplied with an emergency escape air cylinder must be used if there is a chance of exposure exceeding 2,000 ppm.

Conclusion

Tetrahydrofuran (THF) is a solvent frequently used in business and academia. THF is a mild toxin, with approximate acute LD50 values for oral, inhalation, and intravenous routes ranging from 2 to 3 g/kg, 8 to 20 mg/L, and 800 mg/kg, respectively. Narcosis and hepatocellular damage, occurring at roughly half the lethal dose, are the two main symptoms of intoxication. Certain workplace controls must be followed and personal protective equipment must be used by the workers to prevent tetrahydrofuran toxicity.

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Frequently Asked Questions

Activated charcoal is occasionally used to treat poisoning victims because it binds to the poison and prevents further absorption into the bloodstream. Antidotes are chemicals that either neutralize the effects of the poison or stop it from acting. If the patient is agitated, sedatives may be administered.

Tetrahydrofuran needs to be kept cool and well-ventilated in tightly sealed containers. Storage may cause peroxides to develop. Tetrahydrofuran must not be handled, stored, or utilized near sources of ignition like open flames or smoking. Tetrahydrofuran's OSHA (Occupational Safety and Health Administration) acceptable exposure limit is 200 parts per million as an 8-hour time-weighted average concentration.

Ingestion and inhalation of tetrahydrofuran have minimal acute toxicity. Although it is not a skin sensitizer, liquid tetrahydrofuran can cause severe eye irritation and minor skin irritation. Tetrahydrofuran can enter the body through the skin and the lungs. Contact can burn and irritate the skin and eyes severely, possibly causing damage to the eyes.

It is advised that the airborne tetrahydrofuran exposure limit be kept to a maximum of 250 ppm during every 15-minute work period and 200 ppm when averaged throughout a 10-hour work shift.

Tetrahydrofuran is a flammable, colorless fluid that is soluble in water and the majority of organic solvents. It smells like acetone or ethereal. Strong oxidizers may cause a severe reaction with tetrahydrofuran.

Tetrahydrofuran, or THF, is a chemical intermediate that is utilized in the production of industrial, medicinal, and agricultural chemicals in addition to polymers. As tetrahydrofuran (THF) can establish hydrogen bonds with water molecules, it is soluble in water.

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